Clinker Crusher Unit. Clinker roller crushers are designed for crushing the clinker coming from end of the cooler. The equipment named as Roller Crusher consist of the housing, several rollers located inside the body, the motor,...
The main features of the clinker cooler with Coanda Wings® are: Excellent clinker distribution resulting in uniform and efficient cooling of the clinker across the full width of the cooler; Low construction height and compact design; High thermal recuperation efficiency
Claudius Peters has been supplying hammer crushers worldwide for capacities up to 6000 t/d since 1955. Claudius Peters developed the roller crusher for use in clinker coolers at the end …
The central feature of the polytrack ® cooler is the static, horizontal aeration floor and the separate clinker conveying system by means of tracks installed above it. This key design element leads to several advantages.
Numerous innovative process and design details derived from extensive studies provide this future-oriented clinker cooler with outstanding mechanical and process technological …
The POLYTRACK® clinker cooler is a combination of a static, horizontal aeration floor and an above-floor clinker conveying ... Thanks to the intermediate crusher, the cooling process on the second grate is optimised, reducing the ultimate clinker temperature and thus also producing higher cooler exhaust air temperatures. These
At the end of the cooler, the clinker is discharged into the roll crusher and is broken to a size of less than 25 mm before being transported to the storage facilities. DESIGN AND FUNCTION COMPETITIVE ADVANTAGE IKN was awarded the contract to supply the three largest clinker coolers ever built, which reach capacities of 13,500 t/d.
The main features of the clinker cooler with Coanda Wings® are: Excellent clinker distribution resulting in uniform and efficient cooling of the clinker across the full width of the cooler; Low construction height and compact design; High thermal …
The large clinker will flow with the plate and be crushed by a crusher at the end of the cooler, then sent back to the cooler for further cooling. After heat exchange, the air temperature rises. A part of high-temperature air enters the kiln as combustion air (secondary air), and a part of medium-temperature hot air is introduced into the coal ...
f)Cooler control settings should be such that bed grates, cooler drive unit. clinker crusher, and cooler walls cannot become overheated. The kiln operator has basically two control variables for accomplishing the above-mentioned objectives: the speed of the bed grates which alters the clinker residence time and the clinker bed depth in the ...
The clinker discharges from the cooler across a grizzly to a hammer mill or hydraulic roll crusher located in the cooler outlet. The crusher may be installed in the middle of the cooler, before the …
The POLYTRACK® clinker cooler is a combination of a static, horizontal aeration floor and an above-floor clinker conveying system. Its convincing advantages are the very high clinker bed transporting efficiency and strict separation of the functions of
Numerous innovative process and design details derived from extensive studies provide this future-oriented clinker cooler with outstanding mechanical and process technological advantages. The POLYTRACK® - a unique combination of static, horizontally positioned aeration floor and an above-floor transporting system - offers an extremely ...
Especially for the white cement production process, thyssenkrupp Industrial Solutions developed the twin cooler, consisting of rotary cooler, roll crusher and vibrating grate. The rotary cooler is driven via a peripheral chain and runs on two welded-on tyres.
Since 2004, Claudius Peters' ETA clinker cooler technology has successfully been supplied worldwide to many leading cement producers. Claudius Peters offers. Flat Coolers – with the Hammer/Roller Crusher (at the end section) …
what we offer. The simplest way to cut your clinker cooling costs. Our Cross-Bar Cooler takes clinker cooling technology to another level. Based on years of research, development and operational experience, it combines simple installation and low maintenance with advanced design to give you efficient clinker cooling and low operating costs, however demanding your …
The air is distributed to the material bed via static aeration units located between the transport tracks. Since the aeration plates do not move and the conveying elements are sealed with a continuous sealing from the adjacent aeration floor, there is virtually no clinker spillage and no …
The clinker discharges from the cooler across a grizzly to a hammer mill or hydraulic roll crusher located in the cooler outlet. The crusher may be installed in the middle of the cooler, before the last grate, to break up lumps and large clinker, and to ensure their efficient cooling.
TUGAS AKHIR – TL 141584 ANALISIS KEGAGALAN PADA HAMMER CRUSHER DI CLINKER COOLER TUBAN 1, PT. SEMEN INDONESIA NOVIA DIAJENG ARUMSARI NRP. 2713 100 012 Dosen Pembimbing Lukman Noerochiem, S.T., M.Sc.Eng., PhD Budi Agun
The clinker cooler, also known as grate cooler or cement cooler, it is a necessary equipment of cement clinker production.The clinker cooler is mainly used to cool and transport the cement clinker. At the same time, cement cooler also provide hot-air for rotary kiln and calciner, it is the main equipment of heat recovery for burning system.. The cooler will make a sufficient heat …
The POLYTRACK® clinker cooler is a combination of a static, horizontal aeration floor and an above-floor clinker conveying system. Its convincing advantages are the very high clinker bed …
The Claudius Peters ETA cooler represents the 5th Generation of Clinker Coolers. Worldwide it is considered to be the most technically advanced clinker cooler available today, reaching clinker capacities from 500 t/d to 13 000 t/d.
Each clinker cooler is equipped with a crusher. Hammer crushers are no longer up-to-date because they generate a lot of dust, put a corresponding strain on the filter, have a high level of wear and tear and cannot process larger chunks. The roller crusher is a robust and reliable machine. The centerpiece are the crushing rings with asymmetrical ...
Especially for the white cement production process, thyssenkrupp Industrial Solutions developed the twin cooler, consisting of rotary cooler, roll crusher and vibrating grate. The rotary cooler is driven via a peripheral chain and runs on …
Thanks to its modular design, the POLYTRACK® cooler is an extremely flexible solution for both new plants and conversion retrofittings. The modules are 2.4 m and 4.8 m long and 1.5 m/2.0 m and 2.5 m wide, so that appro-priate module combination permits straight-forward adaptation of the cooler length and width to different throughput rates.
Claudius Peters has been supplying hammer crushers worldwide for capacities up to 6000 t/d since 1955. Claudius Peters developed the roller crusher for use in clinker coolers at the end of the 1970s. Today, the roller crusher is the standard …
This is done either by means of a conventional clinker breaker (Fig. 21) at the discharge of the cooler or by means of a modem roll crusher (Fig. 22) at either a mid-cooler or end-cooler position. Though roller breakers are sometimes used to replace conventional clinker breakers, they were primarily designed to create more uniform size ...
journey to the hammer crusher, the clinker is cooled by the (f) fan under the crossbar and the hot air in the clinker cooler exits through the (d) exhaust duct, then the clinker is crushed by the hammer crusher into a larger size. small [2]. Figure 1: Clinker cooler components [2] A hammer crusher is a grinding tool that has a rotating
The clinker discharged from the rotary kiln enters the rotary cooler and is rapidly quenched with water from 1,400°C to 600°C. ... consisting of rotary cooler, roll crusher and vibrating grate. The rotary cooler is driven via a peripheral chain …
Thanks to its modular design, the POLYTRACK® cooler is an extremely flexible solution for both new plants and conversion retrofittings. The modules are 2.4 m and 4.8 m long and 1.5 m/2.0 …